Klinkenberg Development: Presenting the New Type Agglomerate Reducer, the Concentric Hybrid Sweep Breaker.
Our project aims to find an efficient solution for testing and reducing a newly designed agglomerate breaker. The goal is to produce processable powders with reduced energy requirements.
The Concentric Hybrid Sweep Breaker concept relies on five key components, ensuring efficient. agglomerate reduction:
Innovative concentric reduction housing:
Allows a single motor reducer to operate at two speeds in opposite directions, with an approximate 1:2 ratio. This versatility tailors speeds for specific reduction processes.
High-speed breaker shaft development:
Drives the breaker shaft to reduce large agglomerates in bulk materials, preparing them for further reduction.
Low-speed sweeping arm innovation:
Driven by the concentric reduction housing, it rotates in the opposite direction at a lower speed, enhancing existing agglomerate reduction efficiency.
Optimized breaker housing:
Integrates the reduction mechanism, designed to maximize the surface area for breaker grit. This efficient design promotes powder flow and reduces agglomerates, boosting process efficiency.
Easily replaceable breaker grit development:
Allows straightforward grit replacement without interrupting production, empowering experimentation with various grit types and reducing maintenance costs.
This development addresses customer requests for one-step reduction of agglomerated powder into manageable forms. Benefits include reduced energy consumption in pneumatic transport systems. Smaller agglomerates enable smaller suction lines, decreasing energy needs for material conveyance and reducing the energy footprint of suction/blow transport. This process also aids in dissolving powder in liquids, resulting in faster dissolution, reduced mixing time, and energy savings.
